COFE® WES

A continuous-flow, waveless order fulfillment engine.

COFE® WES is VARGO®’s real-time, pull-based Warehouse Execution System. It sits between the system of record and operational resources, continuously matching work to available capacity across people, automation, and equipment.

Instead of releasing work in fixed waves, COFE® continuously releases work as capacity becomes available, routing orders based on what is happening on the floor now.

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The contrast is easiest to see against traditional WMS execution.

Traditional WMS executionCOFE® WES
Work released in scheduled wavesWork released as capacity opens
Decisions made up frontDecisions continuously re-evaluated
Capacity imbalances addressed after releaseWork matched to live floor conditions
Idle time between wavesLabor and equipment stay consistently fed
Downstream processes can become overloadedFlow stays balanced across the operation
How COFE® works

Pull, don’t push.

COFE® continuously reads what is happening across the operation and uses live capacity to determine how orders should be routed. Instead of pushing work according to a predetermined schedule, the system pulls work forward only when the next step is ready for it.

01

Sense

COFE® continuously monitors picking, sortation, packing, and other execution points to identify where capacity is available.

02

Rank

Work is prioritized based on order priority, inventory location and volume, and current operating conditions.

03

Pull

Work is released only when the next station is ready for it — not on a fixed schedule.

04

Re-evaluate

As work finishes and floor conditions change, COFE® evaluates the next decision based on what is happening now.

What COFE® delivers

Continuous flow. Balanced labor. On-time fulfillment.

By releasing and routing work based on live capacity, COFE® keeps labor and equipment consistently supplied, reduces congestion between process steps, and allows priorities to shift without losing control of service commitments.

Measurable outcomes

Selected results from VARGO® customer deployments.

99%+

SLA attainment

540K

Daily Retail Capacity

<0.1%

Error rate

20%+

Labor cost reduction

75%

Order cycle time reduction

150%+

Picking productivity increase (UPH)

750K+

Peak throughput

<45 min

Order processing time

What makes COFE® different

One engine, built around the operation.

COFE® combines a configurable execution engine, system-wide orchestration, and a proven implementation approach designed to make continuous flow work in the live operation.

Configurable by design

COFE® has a proven engine at its core — but routing, sequencing, capacity rules, and automation logic are configured around each fulfillment environment rather than forcing the operation into a packaged workflow.

COFE® coordinates work across people, automation, and existing systems rather than optimizing a single machine or process in isolation. Its equipment-agnostic architecture allows different technologies to operate within one execution model.

Moving to continuous flow changes how supervisors and teams run the operation. VARGO® builds that transition into the deployment through role-specific training, hands-on testing, and floor-level support through stabilization.

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See it in action

See continuous flow in a live operation.

See how COFE® WES keeps work moving under real operating conditions.